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Add deactivated PT1000 measurement as error flag, startcode for calibration routine

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This commit is contained in:
Mario Hüttel 2020-02-15 01:04:40 +01:00
parent b497537a78
commit 5a00950589
8 changed files with 228 additions and 36 deletions
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4
stm-firmware/Makefile
View File

@ -10,7 +10,7 @@ INCLUDEPATH = -Icmsis -Iinclude
OBJDIR = obj
target = reflow-controller
LIBRARYPATH = -L. -Lmathlib
LIBRARIES = -larm_cortexM4lf_math
LIBRARIES = -larm_cortexM4lf_math -lm
DEFINES = -DSTM32F407xx -DSTM32F4XX -DARM_MATH_CM4 -DHSE_VALUE=8000000UL
mapfile = memory-mapping
@ -41,6 +41,8 @@ CFILES += digio.c
CFILES += stm-periph/unique-id.c
CFILES += calibration.c
DEFINES += -DDEBUGBUILD
#TODO

76
stm-firmware/adc-meas.c
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@ -1,4 +1,4 @@
#include <reflow-controller/adc-meas.h>
#include <reflow-controller/adc-meas.h>
#include <stm32/stm32f4xx.h>
#include <cmsis/core_cm4.h>
#include <stm-periph/stm32-gpio-macros.h>
@ -11,13 +11,16 @@ static bool calibration_active;
static float filter_alpha;
static volatile float pt1000_res_raw_lf;
static volatile bool filter_ready;
static volatile enum adc_pt1000_error pt1000_error;
static volatile uint8_t * volatile streaming_flag_ptr = NULL;
static volatile enum adc_pt1000_error pt1000_error = ADC_PT1000_INACTIVE;
static volatile int * volatile streaming_flag_ptr = NULL;
static uint32_t filter_startup_cnt;
static volatile float adc_pt1000_raw_reading_hf;
static volatile bool pt1000_measurement_active = false;
static volatile uint16_t dma_sample_buffer[ADC_PT1000_DMA_AVG_SAMPLES];
volatile float * volatile stream_buffer = NULL;
volatile uint32_t stream_count;
volatile uint32_t stream_pos;
#define ADC_TO_RES(adc) ((float)(adc) / 4096.0f * 2500.0f)
static inline void adc_pt1000_stop_sample_frequency_timer()
@ -49,7 +52,7 @@ static inline void adc_pt1000_disable_adc()
ADC1->CR2 &= ~ADC_CR2_ADON;
DMA2_Stream0->CR = 0;
pt1000_measurement_active = false;
pt1000_error |= ADC_PT1000_INACTIVE;
rcc_manager_disable_clock(&RCC->APB2ENR, BITMASK_TO_BITNO(RCC_APB2ENR_ADC1EN));
rcc_manager_disable_clock(&RCC->AHB1ENR, BITMASK_TO_BITNO(ADC_PT1000_PORT_RCC_MASK));
@ -88,7 +91,7 @@ static inline void adc_pt1000_enable_dma_stream()
* Todo: Maybe use twice as big of a buffer and also use half-fill interrupt in order to prevent overruns
*/
DMA2_Stream0->CR = DMA_SxCR_PL_1 | DMA_SxCR_MSIZE_0 | DMA_SxCR_PSIZE_0 | DMA_SxCR_MINC |
DMA_SxCR_CIRC | DMA_SxCR_TCIE | DMA_SxCR_EN;
DMA_SxCR_CIRC | DMA_SxCR_TCIE | DMA_SxCR_TEIE | DMA_SxCR_EN;
}
static inline void adc_pt1000_disable_dma_stream()
@ -142,7 +145,7 @@ void adc_pt1000_setup_meas()
adc_pt1000_setup_sample_frequency_timer();
pt1000_measurement_active = true;
pt1000_error &= ~ADC_PT1000_INACTIVE;
}
void adc_pt1000_set_moving_average_filter_param(float alpha)
@ -201,17 +204,40 @@ return_value:
return ret_val;
}
/*
int adc_pt1000_stream_raw_value_to_memory(float *adc_array, uint32_t length, volatile uint8_t *flag_to_set)
int adc_pt1000_stream_raw_value_to_memory(volatile float *adc_array, uint32_t length, volatile int *flag_to_set)
{
return -1;
int ret = 0;
if (!flag_to_set)
return -1;
stream_buffer = adc_array;
stream_count = length;
stream_pos = 0U;
if (adc_array) {
*flag_to_set = 0;
streaming_flag_ptr = flag_to_set;
} else {
ret = -2;
}
return ret;
}
void adc_pt1000_convert_raw_value_array_to_resistance(float *resistance_dest, float *raw_source, uint32_t count)
{
uint32_t i;
if (!resistance_dest)
resistance_dest = raw_source;
if (!raw_source || !count)
return;
for (i = 0; i < count; i++)
resistance_dest[i] = ADC_TO_RES(raw_source[i]);
}
*/
enum adc_pt1000_error adc_pt1000_check_error()
{
@ -220,7 +246,7 @@ enum adc_pt1000_error adc_pt1000_check_error()
void adc_pt1000_clear_error()
{
pt1000_error = ADC_PT1000_NO_ERR;
pt1000_error &= ~ADC_PT1000_OVERFLOW & ~ADC_PT1000_WATCHDOG_ERROR;
}
void adc_pt1000_disable()
@ -231,6 +257,7 @@ void adc_pt1000_disable()
filter_ready = false;
pt1000_res_raw_lf = 0.0f;
pt1000_error |= ADC_PT1000_INACTIVE;
if (streaming_flag_ptr) {
*streaming_flag_ptr = -3;
@ -283,10 +310,6 @@ void ADC_IRQHandler(void)
pt1000_error |= ADC_PT1000_OVERFLOW;
/* Disable ADC in case of overrrun*/
adc_pt1000_disable();
if (streaming_flag_ptr) {
*streaming_flag_ptr = -1;
streaming_flag_ptr = NULL;
}
}
if (adc1_sr & ADC_SR_AWD) {
@ -295,6 +318,21 @@ void ADC_IRQHandler(void)
}
}
static void append_stream_buffer(float val)
{
if (!stream_buffer || !streaming_flag_ptr)
return;
if (stream_pos < stream_count)
stream_buffer[stream_pos++] = val;
if (stream_pos >= stream_count) {
*streaming_flag_ptr = 1;
streaming_flag_ptr = NULL;
}
}
void DMA2_Stream0_IRQHandler()
{
uint32_t lisr;
@ -308,13 +346,15 @@ void DMA2_Stream0_IRQHandler()
adc_val = adc_pt1000_dma_avg_pre_filter();
adc_pt1000_raw_reading_hf = adc_val;
if (streaming_flag_ptr)
append_stream_buffer(adc_val);
/* Call moving average filter */
adc_pt1000_filter(adc_val);
}
if (lisr & DMA_LISR_TEIF0) {
/* Wait for watchdog to kick in */
while(1);
adc_pt1000_disable();
}
}

88
stm-firmware/calibration.c Normal file
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@ -0,0 +1,88 @@
/* Reflow Oven Controller
*
* Copyright (C) 2020 Mario Hüttel <mario.huettel@gmx.net>
*
* This file is part of the reflow Oven Controller Project.
*
* The reflow oven controller is free software: you can redistribute it and/or modify
* it under the terms of the GNU General Public License version 2 as
* published by the Free Software Foundation.
*
* GDSII-Converter is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* You should have received a copy of the GNU General Public License
* along with GDSII-Converter. If not, see <http://www.gnu.org/licenses/>.
*/
#include <reflow-controller/calibration.h>
#include <reflow-controller/adc-meas.h>
#include <helper-macros/helper-macros.h>
#include <arm_math.h>
#include <stdlib.h>
void calibration_calculate(float low_measured, float low_setpoint, float high_measured, float high_setpoint,
float *sens_deviation, float *sens_corrected_offset)
{
if (!sens_deviation || !sens_corrected_offset)
return;
float delta_y;
float delta_x;
float sens_corr_mult;
delta_y = high_measured - low_measured;
delta_x = high_setpoint - low_setpoint;
sens_corr_mult = delta_x / delta_y;
*sens_deviation = sens_corr_mult - 1.0f;
*sens_corrected_offset = low_setpoint - low_measured * sens_corr_mult;
}
int calibration_acquire_data(float *mu, float *sigma, uint32_t count)
{
int status;
float *stream_mem;
static volatile int flag = 0;
if (!mu || !sigma || !count)
return -1000;
stream_mem = (float *)calloc(count, sizeof(float));
if (!stream_mem)
return -2;
/* Clear errors of PT1000 reading */
adc_pt1000_clear_error();
status = adc_pt1000_stream_raw_value_to_memory(stream_mem, count, &flag);
if (status)
return status;
/* Wait for data to be transferred */
while (flag == 0);
if (flag != 1) {
/* Error */
return -1;
}
/* Convert the stream memory to Ohm readings */
adc_pt1000_convert_raw_value_array_to_resistance(NULL, stream_mem, count);
/* Do not compute std-deviation. Too imprecise
* arm_std_f32(stream_mem, count, sigma);
*/
*sigma = 0;
arm_mean_f32(stream_mem, count, mu);
free(stream_mem);
return 0;
}

8
stm-firmware/include/reflow-controller/adc-meas.h
View File

@ -39,7 +39,7 @@
*/
#define ADC_PT1000_UPPER_WATCHDOG 4000U
enum adc_pt1000_error {ADC_PT1000_NO_ERR= 0, ADC_PT1000_WATCHDOG_ERROR=(1UL<<0), ADC_PT1000_OVERFLOW=(1UL<<1)};
enum adc_pt1000_error {ADC_PT1000_NO_ERR= 0, ADC_PT1000_WATCHDOG_ERROR=(1UL<<0), ADC_PT1000_OVERFLOW=(1UL<<1), ADC_PT1000_INACTIVE = (1UL<<2)};
/**
* @brief This function sets up the ADC measurement fo the external PT1000 temperature sensor
@ -102,16 +102,12 @@ int adc_pt1000_get_current_resistance(float *resistance);
/**
* @brief Stream the raw ADC data to an array in memory.
*
* Streaming is done using DMA2 Stream0.
* This function is used for gathering fullspeed sampling data for external interfaces or calibration
*
* @param adc_array Array to stream data to
* @param length Amount of data points to be measured
* @param flag_to_set This flag is set to 1 once the data has been measured and is transferred. A negative value indicates an error
* @return 0 if measurement could be started
*/
int adc_pt1000_stream_raw_value_to_memory(float *adc_array, uint32_t length, volatile uint8_t *flag_to_set);
int adc_pt1000_stream_raw_value_to_memory(volatile float *adc_array, uint32_t length, volatile int *flag_to_set);
void adc_pt1000_convert_raw_value_array_to_resistance(float *resistance_dest, float *raw_source, uint32_t count);

32
stm-firmware/include/reflow-controller/calibration.h Normal file
View File

@ -0,0 +1,32 @@
/* Reflow Oven Controller
*
* Copyright (C) 2020 Mario Hüttel <mario.huettel@gmx.net>
*
* This file is part of the reflow Oven Controller Project.
*
* The reflow oven controller is free software: you can redistribute it and/or modify
* it under the terms of the GNU General Public License version 2 as
* published by the Free Software Foundation.
*
* GDSII-Converter is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU General Public License for more details.
*
* You should have received a copy of the GNU General Public License
* along with GDSII-Converter. If not, see <http://www.gnu.org/licenses/>.
*/
#ifndef __CALIBRATION_H__
#define __CALIBRATION_H__
#define CALIBRATION_MAX_STDDEV_OHM 1.0f
#include <stdint.h>
void calibration_calculate(float low_measured, float low_setpoint, float high_measured, float high_setpoint,
float *sens_deviation, float *sens_corrected_offset);
int calibration_acquire_data(float *mu, float *sigma, uint32_t count);
#endif /* __CALIBRATION_H__ */

3
stm-firmware/main.c
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@ -45,6 +45,9 @@ int main()
shell_handle = shell_init();
/* Try random calibration */
adc_pt1000_set_resistance_calibration(-0.8f, 0.0f, true);
while(1) {
pt1000_value_status = adc_pt1000_get_current_resistance(&pt1000_value);

41
stm-firmware/shell.c
View File

@ -7,6 +7,7 @@
#include <helper-macros/helper-macros.h>
#include <reflow-controller/systick.h>
#include <stm-periph/unique-id.h>
#include <reflow-controller/calibration.h>
#ifndef GIT_VER
#define GIT_VER "VERSION NOT SET"
@ -103,22 +104,25 @@ static shellmatta_retCode_t shell_cmd_pt1000_res(const shellmatta_handle_t han
(void)length;
float resistance;
int pt1000_status;
const char *display_status;
enum adc_pt1000_error pt1000_flags;
const char *status_text[] = {"VALID", "WATCHDOG", "DATA-OVERFLOW", "UNSTABLE"};
char display_status[100];
display_status[0] = 0;
display_status = status_text[0];
pt1000_status = adc_pt1000_get_current_resistance(&resistance);
if (pt1000_status == 2) {
display_status = status_text[3];
strcat(display_status, " UNSTABLE ");
} else if (pt1000_status) {
pt1000_flags = adc_pt1000_check_error();
if (pt1000_flags & ADC_PT1000_WATCHDOG_ERROR)
display_status = status_text[1];
if (pt1000_flags & ADC_PT1000_INACTIVE)
strcat(display_status, " DEACTIVATED ");
else if (pt1000_flags & ADC_PT1000_WATCHDOG_ERROR)
strcat(display_status, " WATCHDOG ");
else if (pt1000_flags & ADC_PT1000_OVERFLOW)
display_status = status_text[2];
strcat(display_status, " OVERFLOW ");
} else {
strcpy(display_status, "VALID");
}
shellmatta_printf(handle, "PT1000 resistance: %.2f Ohm [%s]\r\n", resistance, display_status);
@ -147,6 +151,17 @@ static shellmatta_retCode_t shell_cmd_uptime(const shellmatta_handle_t handle,
shellmatta_printf(handle, "Uptime: %llu secs", global_tick_ms/1000);
return SHELLMATTA_OK;
}
static shellmatta_retCode_t shell_cmd_acquire_val(const shellmatta_handle_t handle,
const char *arguments,
uint32_t length)
{
float mu, sigma;
calibration_acquire_data(&mu, &sigma, 128U);
shellmatta_printf(handle, "mu: %.2f\r\nsigma: %.3f\r\n", mu, sigma);
return SHELLMATTA_OK;
}
//typedef struct shellmatta_cmd
//{
// char *cmd; /**< command name */
@ -157,7 +172,7 @@ static shellmatta_retCode_t shell_cmd_uptime(const shellmatta_handle_t handle,
// struct shellmatta_cmd *next; /**< pointer to next command or NULL */
//} shellmatta_cmd_t;
static shellmatta_cmd_t cmd[6] = {
static shellmatta_cmd_t cmd[7] = {
{
.cmd = "version",
.cmdAlias = "ver",
@ -204,8 +219,16 @@ static shellmatta_cmd_t cmd[6] = {
.helpText = "Get uptime in seconds",
.usageText = "",
.cmdFct = shell_cmd_uptime,
.next = NULL,
.next = &cmd[6],
},
{
.cmd = "pt1000-acquire",
.cmdAlias = "ptac",
.helpText = "Acquire 128 samples",
.usageText = "",
.cmdFct = shell_cmd_acquire_val,
.next = NULL,
}
};
shellmatta_handle_t shell_init(void)

12
stm-firmware/syscalls.c
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@ -1,4 +1,8 @@
#include <stm-periph/uart.h>
#include <sys/types.h>
#include <errno.h>
#include <stddef.h>
char* _sbrk(int incr)
{
@ -12,12 +16,16 @@ char* _sbrk(int incr)
}
prev_heap_end = heap_end;
if (heap_end + incr > &heap_top) {
return 0;
errno = ENOMEM;
return (char *)-1;
}
heap_end += incr;
return (char*) prev_heap_end;
return (char *) prev_heap_end;
}
int _isatty(int fd)